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Stone crusher software: 10 things to check before you buy

Most crusher owners start with a weighbridge ticket book, an accounting package and a few Excel sheets. That works until the plant runs two shifts, credit parties multiply and your royalty balance stops matching the permits issued by the mines department. Then you start looking for stone crusher software, and every vendor demo looks much the same.

The differences show up later: at the weighbridge, in the GST return and at the mines office. This guide gives you 10 things to check before you buy, a table of questions for every vendor, and a way to test the software with your own data.

If you are still deciding whether to move at all, read why spreadsheets stop working as a quarry grows first.

What stone crusher software has to handle

Every crusher sale starts with a loaded truck on a weighbridge, carries a royalty and permit obligation, attracts GST and often goes on credit. Good crusher plant management software ties these together, so one weighment creates the slip, invoice, royalty entry and ledger posting without anyone typing the weight again.

10 things to check before you buy

1. Weighbridge integration and tamper-proof weights

Good weighbridge software for crusher plants reads gross and tare weight directly from the weighbridge indicator, not from a keyboard. Ask what happens when someone tries to change a weight. It should be blocked or need a supervisor, and the old value, new value, user and time should be recorded.

Check that an old tare cannot be reused without a warning. We cover the usual leakage points in our note on weighbridge integration and revenue leakage. Software only records what the scale says, and the Legal Metrology Act, 2009 requires a weighing instrument used in a transaction to be verified before use, so keep that verification current.

2. Dispatch slips that match the weighment

Each slip should carry the slip number, date and time, vehicle, party, material, gross, tare and net weight, and the permit number where one applies. Slip numbers should run automatically with no gaps. The same record should become the tax invoice and feed the dispatch register without retyping.

3. Mineral-wise royalty and transit permits

Each state controls the dispatch of minor minerals through its mines and geology department. In Karnataka, the Department of Mines and Geology collects royalty, and every vehicle carrying minerals needs a valid Mineral Dispatch Permit (MDP). The CAG’s audit describes an online e-permit system where the lessee generates an MDP for each vehicle against an approved dispatch order. Maharashtra issues digital transit passes (DigiTP) through its Mahakhanij portal, and Mahakhanij 2.0, launched in September 2026, adds GPS tracking and links to automated weighbridges.

The state portal stays the official record. Your software should keep a mineral-wise royalty account on your side: quantity against each permit, a running balance against the sanctioned quantity and lease, and a monthly report you can match with the portal. Our royalty reconciliation guide for quarries explains how. Procedures change often, so confirm the current process with your district mines office.

4. GST rates and HSN codes set up correctly

A wrong HSN code or rate in the item master repeats on every invoice. Under Notification No. 9/2025-Central Tax (Rate), in force from 22 September 2025, these are the entries crushers use most:

  • HSN 2517: pebbles, gravel, broken or crushed stone used for concrete aggregates, road metalling or ballast, plus granules, chippings and powder of stones of heading 2515 or 2516. GST is 5%, the same rate as before the September 2025 changes.
  • HSN 2505: natural sands, at 5%. M-sand is crushed rock, not natural sand, so ask your CA whether 2517 or 2505 fits your product. Both are at 5% today.
  • HSN 2516: granite crude or roughly trimmed, and granite blocks, at 5%. Granite blocks came down from 12%. Granite other than blocks is at 18%.

Boulders and rubble can fall under different headings depending on the stone and how it is sold, so have your CA fix the HSN for each item and lock it in the software. B2B invoices need a 4-digit HSN if last year’s aggregate turnover was up to ₹5 crore; above that, invoices need 6 digits. The 57th GST Council meeting is scheduled for October 2026, so check the current notification before you finalise rates.

5. E-way bills and e-invoicing

Under Rule 138 of the CGST Rules, an e-way bill is needed when the consignment value exceeds ₹50,000. A tipper load can fall on either side of that line depending on quantity and price, so the software should flag each dispatch that needs one. Some states set a different limit for movement within the state, so confirm yours.

E-invoicing applies if your aggregate turnover has exceeded ₹5 crore in any financial year from 2017-18 (Notification No. 10/2023-Central Tax). Since 1 April 2025, businesses with aggregate annual turnover of ₹10 crore or more must report each invoice to the Invoice Registration Portal within 30 days of its date, or it is rejected.

6. Credit sales and party ledgers

Most sales to builders, contractors and RMC plants run on credit. The software should hold a credit limit for each party, warn or block a dispatch when a party is over it, and show dues by age. Ask whether the party ledger is a proper double-entry ledger your auditor can use, or only a sales register.

7. Vehicle and GPS tracking

Keep a record for every vehicle, own or hired: trips, material, weight and driver. For your own trucks, GPS tracking shows where each load went and how long the trip took. With Maharashtra now tracking mineral transport by GPS, your own trip records help when a dispatch is questioned.

8. Multi-site working and reports for the owner

If you run two plants, or a quarry and a separate crusher, each site should keep its own slip series, stock and royalty account while you see a combined view. The owner’s daily report should fit on a phone screen: dispatch by material, sales, collections and royalty balance.

9. Data ownership and poor internet at the plant

Your data belongs to you. Ask in writing how you can export all of it, in what format, and what happens to it if you stop paying. For cloud software, ask where backups are kept.

Many plants have a weak mobile signal. Ask what happens at the weighbridge when the internet drops: do weighments and slips continue and sync later, or does dispatch stop?

10. Local support, training and pricing

Your weighbridge operator uses the software more than you do. Check whether training happens at the plant in your staff’s language, whether support is on phone and WhatsApp during your working hours, and who fixes a weighbridge connection fault.

Pricing may be per plant, per user, a one-time licence with annual maintenance, or a subscription. Ask what setup, data migration and training include, and what costs extra later.

Questions to ask every vendor

Use this table when you compare quarry management software in India.

What to check Why it matters Question to ask the vendor
Weighbridge integration Typed weights leak revenue Does the weight come from the indicator, and who can edit it?
Dispatch slips Gaps in slip numbers hide missing loads Is the slip series automatic, and does the slip become the invoice?
Royalty and permits Your balance must match the state portal Can I see royalty by mineral against the sanctioned quantity?
GST and HSN A wrong code repeats on every invoice Can HSN and rate be locked per item, and who updates them?
E-way bill and e-invoice Missing documents hold up trucks and invoices Are IRN and e-way bills generated inside the software?
Credit control Most crusher sales are on credit Can a dispatch be blocked when a party crosses its limit?
Vehicles and GPS Trip records settle disputes Is GPS data linked to each dispatch?
Multi-site and reports Owners need one view across plants Show me the daily owner report for two sites.
Data and internet Plants lose signal; data must stay yours What works offline, and how do I export everything?
Support and pricing The operator needs help on day one Who trains my staff, and what is the full cost for three years?

How to test the software before you pay

  1. Bring one week of real records: weighbridge tickets, invoices, permits and party balances.
  2. Run 10 real dispatches end to end: weighment, slip, invoice, royalty entry and ledger.
  3. Try to change a saved weight and see what the log records.
  4. Check an invoice for HSN, rate and the CGST, SGST or IGST split.
  5. Compare the royalty report with your permits for that week.
  6. Switch off the internet and note what still works.
  7. Ask for a full export of the data you entered.

Frequently asked questions

What is the GST rate on crushed stone and M-sand?

Crushed stone, aggregates and stone chippings or powder under HSN 2517 attract 5% GST under the current notification, and natural sand under HSN 2505 is also at 5%. Confirm the heading for M-sand with your CA.

Do I need an e-way bill for every truck?

No. It is needed when the consignment value exceeds ₹50,000, and some states use a different limit within the state. Let the software check each load rather than the operator.

Is general accounting software enough for a crusher?

It handles invoices, ledgers and GST returns, but usually not weighbridge readings, dispatch slips or royalty balances. Kept in separate sheets, those need reconciling by hand every month.

Choosing stone crusher software for your plant

To see these checks in practice, look at Quipu’s Stone Crusher and Quarry ERP. It takes gross, tare and net weight straight from the weighbridge and records mineral-wise royalty on each dispatch with a running balance against the sanctioned quantity and lease. It also covers GST invoices, GSTR-1 and GSTR-3B preparation, double-entry ledgers, a vehicle and dispatch log, GPS tracking of trucks and a plant dashboard.

Setup, data migration, training and phone and WhatsApp support come from the team in Hubli, and pricing is per plant, quoted after a demo. Whichever vendor you meet, take the table above with you.

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